Direct-Conversion Transceiver


 Overview

 Schematic
 
Manual (v1.01)

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The OLD FRIEND  Transceiver™ is a single-board, 6 Watt Direct-Conversion Transceiver specifically designed by Dave Benson, K1SWL for CW operation on the 80m, 40m, 30m, or 20m bands.

This project pays homage to our early days in QRP.  For homebrewers, a functioning D-C rig was a real accomplishment in those days. The Old Friend ("OF") incorporates newer technology in the form of digitally-controlled tuning and an LCD readout and includes both Iambic Keyer and Straight Key functionality. The OF further features good audio quality by virtue of its ‘relaxed’ approach to audio filtering.


SPECIFICATIONS

Frequency coverage:
OF-80 bd: 3.500 MHz to 3. 650 MHz
OF-40 bd: 7.000 MHz to 7.150 MHz
OF-30 bd: 10.100 MHz to 10.150 MHz
OF-20 bd: 14.000 MHz to 14.150 MHz
 

Transmit:
6 Watts nominal, complies with FCC Spectral Purity requirements

Keyer: Iambic Mode A, adjustable 5-40 WPM, non-volatile paddle reverse.
Straight Key: Automatic on Power-up with 2-pin plug. 20 ms debounce

Receive: MDS of 97 dBm.

Frequency Calibration: One-time

Adjustments: None

Controls:

• Rotary Encoder- Tune/CW Speed

Short press- CW speed adjust
Long press- 5 sec key-down with abort
• Audio level: Shottky diode-pair soft-limits audio to comfortable volume

DC Power: 11-14V @ 135ma (Rx), 1A (Tx), center-positive 2.1mm/5.5mm ‘barrel’ plug

Kits: Currently available for 80m, 40m, 30m, or 20m.

PCB dimensions: 4.25” x 2.80”
Components all through-hole parts, controls, display and connectors supplied for user assembly.  53 surface mount parts, all pre-installed on the pc board

Enclosure Kits: Optional, soon.
Dimensions: 4.74” x 3.69” x 1.24”, designed for Hammond 1591.


The ‘Old Friend’ ... a Long and Winding Road
Dave Benson, K1SWL

Over the years, I’ve had the pleasure of designing and fielding a fair number of kit offerings.  The kits and projects for my use alone have tended toward the ambitious at times.  This is NOT that story; I’m going to veer in the opposite direction!

This all started with a Direct-Conversion ‘Challenge’ rig that Craig Johnson, AA0ZZ and I had developed. We coordinated on the packaging but pursued the circuit details independently.  (My version of the rig appears on my QRZ.com page.)  These were functionally updates to W7EL’s classic design.   I made about a dozen contacts with mine before relegating it to a shelf.

The direct conversion rig may have been the starting point for many of us getting into ‘homebrewing’ in the late ‘60s and early ‘70s.  As such, their relative simplicity was hard to beat. They suffered various ills in that era:  notably, hum and  shortwave broadcast interference.   Heathkit even produced one, the HW-7.  And yes- it suffered those problems.  As such, the direct-conversion approach is an ‘Old Friend’ from that bygone era and worth a second look. 

So… what is a Direct-Conversion rig and why should I try one?

The D-C rig has the simplest receiver architecture in our amateur radio hobby. This simplicity is illustrated in the figure below.  A rudimentary bandpass filter passes signals from a swath of the spectrum.  A low-gain MMIC amplifier provides a measure of gain.  The following stage, a diode-ring mixer, converts the RF signal to baseband (audio).  This is a fairly robust device that is much better able to withstand high inband signal levels than the ubiquitous SA612 mixer (no longer available).  To support this, the necessary Local Oscillator runs very near the received signal. Its difference frequency provides an audio tone to the following amplifier stages. 

Each audio amplifier stage has both gain and a measure of low-pass filtering.  Collectively, they provide about 80 dB of power gain.  This is a lot of gain!  I partitioned the DC biasing for this block with two separate 5V regulators.  They’re inexpensive and this approach avoids the need for ‘single-point ground’ layout gymnastics.

In operation, both ‘sidebands’ are received equally well while tuning across a signal. This is a fundamental limitation of basic D-C receivers.  In practice, when you tune in on a signal from the high side you’ve got it right.  As such, you wouldn’t choose this kind of rig for contesting, but it’s fine for day-to-day operation. (More on that later.)  A specific benefit of this architecture is the opportunity for superior audio quality.  With a gentle hand on the audio filtering characteristics, it’s a design you can listen to by the hour. 

Here’s a ‘dirty little secret’ about single-signal reception: aggressive QRM-fightin’ can be extremely fatiguing to listen to.  We’d all love a passband characteristic with constant gain and infinitely steep skirts beyond the passband.  That approach yields copious ‘ringing’ behavior due to filter impulse/step response. The effect is like listening with a drinking glass to your ear.  Suffice it to say you’ve probably heard it on inexpensive QRP rigs at some point.   The treatment of this topic is a little beyond the scope of this article.   It’s on my ‘To-do’ list.

Anyway, that ‘challenge rig’ came off the shelf when I needed a ham buddy’s help with a plumbing job.  He wanted the radio and we struck a deal.  Before we made the exchange, I put it on the air in the New England QSO party in May. That netted me 34 QSOs on 40M. I was hooked!

I whomped up a new printed circuit board, driven primarily by the need for a more robust BNC jack and added audio filtering.  There were enough last-minute changes that  I ran the board with cuts, jumpers and a dangling daughterboard in the June ARRL Field Day event … and I made 81 contacts with it on 40M. I was so tickled with this that it became my sole focus for that event.

Recall again, this is a direct conversion rig. In my defense, I can admit to working people through lots of QRM!  More than 55 years of CW operation enhances that skill. By about 7pm that Saturday and after hours of operating, though, I’d had it in that FD event. Wall-to-wall bedlam!  I took it up again early Sunday morning and it was like shooting fish in a barrel … virtually everyone I called came back to me.  The high point was a back-to-back pair of contacts with ND and AR. I quit the event only after tuning around and not finding any new ones to work.

Elated by that success, I continued to move forward with the project.  The original ‘Challenge rig’ has now mutated to incorporate that additional audio filtering and a more capable LCD.  

Recent ‘Old Friend’ Activity
If you've had contact with me on the air this fall, there's a good chance it's been while I was using a proto OF rig!

• 8/15 to 9/10 --  43 contacts

• 9/11 -- The 20M version was my sole rig on a Parks On The Air (POTA) Activation. 25 contacts in 40 minutes including 5 in the high-speed CWT Sprint

• 9/13-to-present -- 25 contacts.  Both periods of ongoing activity were 80% on 20M, the remainder on 40M.

  


Schematics

 


Ordering

Special Introductory Pricing!

 

The response from the QRP community has been SO OVERWHELMING that we've already exhausted our Round 1 stock of kits ... within less than 24 hours! 

But that's okay ... We are shipping that first round and already have another batch of PCB assemblies and parts on order!

We expect to be able to be able to ship again with Round 2 kits by the end of October, so continue ordering and we will fill orders then as they are entered into the queue now.

 

Old Friend-20 PCB + Parts Kit ... $63   .
(plus $7 shipping to US destinations only)

 

          BUY THE OF-20
Old Friend-30 PCB + Parts Kit ... $63   .
(plus $7 shipping to US destinations only)

 

          BUY THE OF-30
Old Friend-40 PCB + Parts Kit ... $63   .
(plus $7 shipping to US destinations only)

 

          BUY THE OF-40
Old Friend-80 PCB + Parts Kit ... $63   .
(plus $7 shipping to US destinations only)
          BUY THE OF-80

 

Fine Print
Prices, availability and product specifications are subject to change at any time.
Customers accept all responsibilities for following safe and approved assembly practices and product usage.
When product is IN STOCK we can ship within several business days.
All orders are acknowledged by email, usually within 24 hours.  If acknowledgement is not received, please contact N2APB directly.


Contact Us

 

Discussion List: Chat With The Designers ... https://groups.io/g/cwtd/topics

 

Questions? Email to George N2APB ...

 


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